Complications of Locked Volar Plates

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CHAPTER 16 Complications of Locked Volar Plates

Volar plating with locked plates has dramatically reshaped the treatment of distal radius fractures. Along with any new technique come new complications, and locked volar plating is no exception. Complications of locked volar plating reported in the literature, at national and international presentations, in online discussion forums, in my personal cases, and in cases submitted for review to me have included:

Another complication that is much less common includes the inability to remove a plate/screws because of bony adherence to titanium implants. A complication that has been reported but is controversial is tendinitis due to titanium; it remains a controversial area because of contradictory basic science studies.

Along with Drs. Jorge Orbay and Randy Bindra, I have performed 14 cadaveric dissections and examined 39 prepared distal radii. This work served as the basis for the anatomical explanations for these complications. The clinical observations were based on estimated collective case lists of more than 600 personal clinical cases, as well as other cases submitted to me for review.

Analysis of Complications

Tendon Irritation or Rupture from Pastpointing of Distal Screws

The earliest complication reported and the most common is tendon irritation or outright rupture resulting from screws extending beyond the dorsal cortex, or pastpointing.

The dorsal cortex of the distal radius can be thought of as being composed of two surfaces, one radial and one ulnar to Lister’s tubercle. In the MR image shown in Figure 16-1 the two surfaces form a dihedral angle of approximately 140 degrees (see also Fig. 16-3), neither of which is parallel to the plane of a lateral radiograph. Therefore, the lateral radiograph will not profile either of the dorsal distal radial surfaces. Even if the profile of Lister’s tubercle is ignored, a lateral view of the distal radius will not be able to determine if the screw is extending beyond the dorsal cortex. This brings up several additional points.

First, the classic AO teaching has included the concept of “bicortical purchase,” that is, surgeons attempted to obtain fixation into the proximal and distal cortices of the bone being plated. A new approach is needed, however, with locked volar plates for the distal radius. The “proximal cortex” that needs to be engaged by the screw with a locked plate is the plate, not the volar cortex. The “distal cortex” in the distal radius is not the dorsal cortex, which is actually very thin.

Indeed, the thinness of the dorsal cortex is easily appreciated during surgery when using the dorsal approach. In addition, together with the common finding of a high degree of comminution in distal radius fractures, this makes the dorsal cortex an unsuitable point of fixation for the screws. The true source of stability in locked volar plating of the distal radius is support of the subchondral bone. As originally pointed out by McQueen, the subchondral bone is always thick and strong, even in severely osteoporotic patients. If the distal screws are in contact with the subchondral bone, the articular surface will be supported. If the distal screws are placed even a few millimeters proximal to the subchondral bone, subsidence is possible. Therefore, in the context of locked volar plating, the “distal cortex” is actually the subchondral bone, not the dorsal cortex.

The second point is that extensor tendons are less than 1 mm away from the dorsal cortex, separated from it by only a thin layer of periosteum. Pastpointing by only 1 mm will bring the screw into contact with the tendons. The earliest locked volar plates used standard orthopaedic screws. Their cutting flutes are on the order of 2 to 3 mm and are particularly dangerous. Many of the current generation of locked volar plates use custom distal locking screws, with a taper on the leading end on the order of 1 mm and much smaller cutting flutes. Traditional orthopaedic practice has been to have the screw pastpoint beyond the cutting flutes and/or screw tip taper to obtain optimal purchase on the far cortex. This practice in locked volar plating will bring the screw tip into contact with the extensor tendons. Even screws designed without a formal cutting flute will have a tapering thread, to start the thread into the bone. This leading edge of the thread can be problematic if it comes in contact with the tendons, which are forced against the dorsal cortex whenever the patient performs simultaneous wrist flexion and finger extension.

The third point, returning to an analysis of the distal radial anatomy and the lateral radiograph, is that even oblique views of the distal radius, such as obtained with intraoperative mini-fluoroscopy, cannot easily define the location of the dorsal cortex, because some tendons, particularly the extensor pollicis longus (EPL), lie in a slight indentation in the dorsal cortex (Fig. 16-2).

Therefore, even fluoroscopic views may not precisely determine the location of the tip of the screw with respect to the dorsal cortex and the adjacent tendon. Screw tips should stop short of the dorsal cortex by 2 to 4 mm to be sure that they do not past-point and come in contact with the extensor tendons.

A fourth point is that there is no need to attempt to place the screws beyond or even close to the dorsal cortex. As observed earlier, the “distal cortex” is the subchondral bone. An examination of the lateral radiograph (see Fig. 16-8, later) shows that the subchondral bone stops several millimeters shy of the dorsal cortex. A screw can fully support the subchondral bone and yet stop 2 to 4 mm short of the dorsal cortex.

Case Examples

A 65-year-old woman fell and sustained a distal radius fracture. A locked volar plate was placed and intraoperative fluoroscopy indicated proper distal screw placement: just below the subchondral bone, out of the joint, and screw tips just below the dorsal cortex. Plain films were taken (Fig. 16-3A) and demonstrated a slight ulnar placement of the plate but good purchase on the dorsal ulnar corner and adequate purchase of the radial styloid on the posteroanterior view and good placement of the distal screws—just below the subchondral bone, out of the joint, and screw tips just below the dorsal cortex—on the lateral facet view.

Follow-up plain films in the office, probably with a slightly different rotation, indicated that the screw tips were just penetrating the dorsal cortex but seemed appropriate at the time on review by several orthopaedic surgeons (see Fig. 16-3B).

However, the patient complained about wrist stiffness and pain more than most patients. There was absolutely no localizing tenderness along the dorsal radius to suggest screw prominence, and there was no irritation with finger range of motion. After several visits without improvement in symptoms or change in the physical examination to suggest screw prominence, computed tomography (CT) was performed (see Fig. 16-3C).

The CT scan clearly shows that the screws are extending beyond the dorsal cortex. The screws are 2.7 mm in diameter, so they are extending about 3 mm dorsal to the radius. Note the dihedral angle of the two dorsal surfaces, as well as the fact that the tendons seem to be lying in a depression such that fluoroscopic views might not reveal their prominence.

The patient was taken to the operating room, where the screws were found to be just a few millimeters beyond the dorsal cortex.

In a different case (Fig. 16-4A), note how much tendon damage was done by a screw in precisely the wrong place—directly below the EPL tendon, with only 1 mm of pastpointing (see Fig. 16-4B). Even minimal pastpointing can be disastrous if screws are positioned in the wrong place!

Each screw in the distal row of the locked volar plate requires unique consideration. The radial styloid screw is at the greatest angle, with its axis oriented radially. The length of this screw requires a fluoroscopic view of the dorsoradial surface of the radius, not the dorsal surface, and is always the shortest screw. The screw in the most ulnar position has the greatest requirement for accuracy of placement, owing to the nature of the dorsal ulnar corner fragment. The central screw holes require the most accurate determination of length compared with the dorsal cortex, unless one is attempting rigid internal fixation of the EPL tendon. One should bear in mind these unique characteristics as the fluoroscopic evaluation of the distal row is performed while pronating and supinating the forearm.

To summarize, in locked volar plating for distal radius fractures, in terms of “bicortical purchase,” the “proximal cortex” is the plate and the “distal cortex” is the subchondral bone. There is (1) no need to engage the dorsal cortex, (2) the tendons are in close apposition to the dorsal cortex (<1 mm), (3) it is difficult to determine the precise location of the dorsal cortex and the tendons in relationship to the tip of the screws, and (4) slight pastpointing (~1 mm) can lead to tendon injury. It is recommended to have the screw tips 2 to 4 mm short of the dorsal cortex on the lateral radiograph.

Placement of the Distal Screws into the Radiocarpal Joint

The distal screws should support the subchondral bone, requiring the placement of the plate as distally as possible and yet not into the joint. Is the plate distal enough with the subchondral bone optimally supported? Is the plate too distal with a screw into the joint? This is the intraoperative quandary we face each time we place a locked volar plate. Intraoperative fluoroscopy is routinely used to assess the location of the screws. In conventional fracture management, true posteroanterior and lateral radiographs have normally been obtained. These views were adequate before the advent of locked volar plating. However, the need for screw placement immediately under the subchondral bone, yet not into the joint, has led to a need for a level of precision not previously required (on the order of 1 or 2 mm), and true lateral radiography has been found frequently to be misleading. How can we obtain the accuracy the new technique demands? The anatomy of the distal radius provides the answer.

In the posteroanterior view of a normal distal radius, the articular surface is curved, but if it is approximated as a straight line, it is tilted approximately 21 degrees. The true lateral of the radius, therefore, does not profile the scaphoid and lunate facets but views them at a 21-degree angle. If the forearm is tilted by approximately 21 degrees, the facets can be seen in true lateral profile and the view is called the lateral facet view.

Clinical Pearl: To determine whether a screw will be into the joint, place a Kirschner wire (K-wire) through the drill guide locked into the screw hole in the plate. Remove the guide and plate, leaving the K-wire in place. Obtain a fluoroscopic view of the K-wire end-on. This view will precisely determine if the screw will be in the joint.

Figure 16-4C is a true lateral view, appearing to show penetration of the joint space by several screws and flagrant violation of the joint space by the radial styloid screw. However, the screw position resolves with a facet lateral view (Fig. 16-4D), with the majority of the screws nicely supporting the subchondral bone. A combination of the posteroanterior and the facet lateral views shows that the radial styloid screw is also out of the joint space.

Clinical Pearl: When using fluoroscopy in the operating room, do not tilt the patient’s arm, but tilt the fluoroscopy arm for both lateral facet views and posteroanterior facet views. Rotating the patient’s wrist while the C-arm is tilted will also provide excellent oblique facet views.

Clinical Pearl: Do not completely tighten the rotation clamps on the mini-C-arm, but keep them just loose enough so that you can tilt the arm when you need to. I find it is easy to control the angle of the mini-C-arm with one hand on the upper portion of the arm and a toe hooked on the lower portion of the arm.

Irritation or Rupture of Volar Tendons from Prominent Plates or Backing Out of Distal Screws

Some of the early locked volar plates and some of the first versions of current plates were more prominent than some of the other current generation plates. The Synthes volar 2.4/2.7 distal radius plate, colloquially called the “volar π plate,”* was a great innovation but had the disadvantages of both raised margins around the screw holes and sharp edges because the width needed to be trimmed to size. When selecting a locked volar plate, be sure that it is properly precontoured, low profile, and smooth on its distal margin.

Plate placement can also affect the tendons. If the plate is placed too distally, the flare of the volar rim of the joint will cause the plate to be prominent along its distal margin. The plate should not extend beyond the watershed line (yellow line in Fig. 16-5A), a term coined by Orbay that refers to the line at the highest (most volar) margin of the radius. This will be the part of the radius (or plate) that is closest to the flexor tendons and therefore at greatest risk of injuring them.

If the plate is placed too radially, a tuberosity called the volar radial tuberosity,* will raise up the radial margin. The tuberosity is easily palpated approximately 2 cm proximal to the volar tuberosity of the scaphoid (which is known to most surgeons in conjunction with the Watson test) and on the most radial aspect of the wrist. A plate placed too radially can become both clinically palpable (“Doc, is this bump supposed to be here? It wasn’t there before the surgery!”) and possibly a problem for the tendons (usually the flexor pollicis longus). If the plate is placed too ulnarly and has a flat profile across its distal margin, a bony feature called the lunate facet buttress will raise up the ulnar margin. The lunate facet buttress is a bony area just proximal to the lunate facet. The lunate facet projects several millimeters volarly more than the scaphoid facet (see Fig. 16-2B) and is supported by the lunate facet buttress, which varies in size from a millimeter to several millimeters. Some plates (Hand Innovations, Orthofix, and Acumed) are contoured to fit over the lunate facet buttress and still have the plate flat on the volar surface of the radius. The more distally a plate is placed and the larger the buttress is, the more relevant a contour in the plate becomes.

Figure 16-5A is a volar view of a radius, with the lighting coming from the left to highlight the volar radial tuberosity (indicated by the red “X”) and, extending proximally, the volar radial ridge. The yellow line represents the watershed line. Figure 16-5B is the same specimen, with the lighting coming from the top to highlight the lunate facet buttress (indicated by the red “X”).

Case Example

A 61-year-old female bus driver fell in the schoolyard and sustained a volar Barton fracture (Fig. 16-7A, B). A volar π plate was placed to buttress the fracture (Fig. 16-7C, D).

The fracture was incompletely reduced, and the plate’s distal edge was therefore prominent. She developed a wrist ache with forceful use beyond 2 hours, which was attributed to her radioscaphoid arthritis. She also developed subsidence of the scaphoid into the radius with cystic degeneration within a year, had an ache in her wrist, and retired as a bus driver.

Six years after surgery she presented with the sudden onset of an inability to flex her thumb interphalangeal joint, wrist swelling, and wrist tenderness. Radiographs showed no progression of the subsidence of the scaphoid into the radius (see Fig. 16-7E) and resolution of the cystic degeneration. The plate continued to be prominent volarly.

The diagnosis was made of a flexor pollicis longus rupture due to rubbing on the distal edge of the prominent plate. At surgery, the plate was found to be covered by a dense layer of scar tissue, except at one point. The most radial distal screw (there was one empty hole to the radial side of this screw) was easily seen through a rent in the scar tissue (see Fig. 16-7F).

The tendon was grafted with a strip of flexor carpi radialis, because there was no palmaris longus. The bone had overgrowth on the plate, but the titanium screws and plate were not firmly bonded to the bone and were removed without problem. The patient regained excellent range of motion of the thumb.

The plate was removed. It is a second-generation volar π plate. The screw holes are surrounded by a raised lip that is high profile, and the distal margin of the plate has a sharply squared-off end. The screws have cruciate heads. Cruciate heads can form razor-sharp edges if the screwdriver slips out of the head while seating the screw. The current-generation Synthes locked volar plates are much improved, and all have rounded edges, are lower profile, and use hex or torx screw heads.

There seems to be an advantage to covering the plate with the pronator quadratus (PQ) to interpose the muscle between the plate and the flexor tendons. During the initial dissection, most surgeons incise the PQ distally at the edge of the muscle fibers. This line is referred to as the PQ line.* After plate placement, most surgeons repair the PQ muscle. However, the thinness of the fascia of the muscle makes this an exercise in futility, because the sutures typically rip out before the next layer is closed. One technique that has proved to be quite secure is to release the PQ during the original dissection not along the margin of the muscular fibers (the PQ line), but 1 to 2 mm beyond the PQ line, into the fibrous tissue proximal to the volar capsule. This fibrous tissue, termed the fibrous transition zone, has been determined in cadaveric dissections not to be part of the mobile volar wrist capsule (composed of the radioscaphoid, radiocapitate, long radiolunate, and short radiolunate ligaments) but to be immobile and attached to the distal margin of the radius. It is believed that incising the fibrous transition zone should not add unnecessarily to wrist capsular scarring or wrist joint stiffness. Continue the dissection radially 1 to 2 mm into the fibrous tissue at the base of the first dorsal compartment. If this is done there will be a 1- to 2-mm thick, strong margin along the edge of the PQ muscle. This margin will securely hold the sutures and the PQ will remain in place, serving as an interpositional layer between the plate and the flexor tendons.

Clinical Pearl: During the initial dissection, incise the PQ muscle 1 to 2 mm distal to the PQ line. Continue the dissection radially 1 to 2 mm into the fibrous tissue at the base of the first dorsal compartment. This will create a strong 1- to 2-mm margin at the edge of the PQ muscle and allow a secure repair.

Subsidence of Fragments and/or Dorsal Subluxation of the Carpus from Failure to Engage the Dorsal Ulnar Fragment

The dorsal ulnar corner of the radius cannot be neglected because it serves as the attachment point for the dorsal portion of the distal radioulnar joint (DRUJ) ligament. Forearm rotation exerts a very strong force on the dorsal ulnar fragment and can easily displace it. The dorsal ulnar fragment is usually not well visualized on either the posteroanterior or the lateral view, and oblique views are needed to assess it. Good screw purchase may be a challenge for such fragments with the volar approach. One should be prepared mentally for this challenge: either get good fixation with the most ulnar screw in the distal row or place a small dorsal, fragment-specific plate.

Case Example

A 20-year-old man fell from a mountain bike and sustained bilateral wrist injuries. Radiographs demonstrated bilateral distal radius fractures and a right scaphoid fracture. The left wrist is shown in Figure 16-8A.

The radiographs indicated a fracture of the dorsal ulnar corner, so oblique views were obtained to assess its displacement (see Fig. 16-8B). The oblique view much better demonstrated the size and displacement of the dorsal ulnar corner. The opposite wrist had a very similar distal radius fracture in addition to the scaphoid waist fracture. Open reduction and internal fixation was performed for all three fractures.

A locked volar plate was supplemented with a dorsal 0.062-inch K-wire to hold the left radius. Once the radius was fixed, DRUJ stability was assessed and found to be unstable. This was attributed to the ulnar styloid fracture. This was fixed with a 0.045-inch K-wire and figure-of-eight wire in a tension band configuration (see Fig. 16-8C). The patient was seen at 1 week and follow-up radiographs were obtained.

The follow-up views demonstrated displacement of the dorsal ulnar corner, in a manner identical to the original injury (see Fig. 16-8D). A critical review of the immediate postoperative films shows that the dorsal ulnar corner was not fixed with the volar plate and that the K-wire fixation was not stiff enough alone to resist the deforming forces. One could also speculate that the instability of the DRUJ was entirely or in part due to the dorsal ulnar corner rather than the ulnar styloid fracture. It was thought that the instability had a chance of progressive subsidence, and further fixation was required. (The opposite wrist had an identical subsidence and reoperation was also done on it.)

The patient was returned to the operating room where a dorsal plate was placed through a dorsal incision (see Fig. 16-8E). This reduction was maintained and at 1 year the patient had good motion with little to no pain.

Clinical Pearl: If there is a dorsal ulnar fragment you need to stabilize, determine the future axis of the ulnarmost screw by placing a K-wire through the drill guide locked into the ulnar screw hole in the plate. Leave the K-wire in place, and remove the guide and plate. Obtain a fluoroscopic view of the K-wire end-on. This view will determine precisely if the screw will be in the fragment.

Subsidence of Fragments and Volar Subluxation of the Carpus from Failure to Stabilize the Volar Rim of the Lunate Facet

Small volar rim fragments are difficult to stabilize, and experience has shown that they are easily underestimated. Common mistakes are to place the plate too ulnarly or too proximally or to choose a technique or plate that cannot stabilize the volar rim of the lunate.

Figure 16-9A is the lateral view of a dried radius from the ulnar side. The key point is that the lunate facet projects quite a bit volarly (see also Figs. 16-1 and 16-2B) and that the center of the facet is directly over the volar aspect of the radius. It is not over the center of the medullary canal. The load from the carpus places a force on the lunate facet that has a component that is distinctly volarly directed. This, combined with the extent of volar projection of the lunate facet, makes lunate rim fractures very unstable (Fig. 16-10).

No locked volar plate extends to the volar lip of the lunate facet. The one that comes the closest is the Synthes 2.4 LCP Volar Juxta-Articular Distal Radius Plate. Most designs do not want to extend that far past the watershed line and risk injuring the flexor tendons, and how far a plate should extend distally is controversial. However, in the case of a fracture of the volar lip of the lunate facet, some kind of stabilization is required and some violation of the watershed line is needed. Various techniques have been used or proposed, including using the Synthes Juxta-Articular plate, placing a standard plate more distally, using a fragment-specific approach, or using K-wires. The effectiveness of each approach depends on the fragment size, the technique used, and the actual shape of the implant. The Synthes Juxta-Articular plate or the fragment-specific approaches are probably the most common, but each has its limitations. The Synthes plate unnecessarily extends beyond the watershed line for the scaphoid facet, which does not need support. The fragment-specific approach is less stable and more complex to apply.