The quality of radiographic images and quality assurance

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Chapter 17

The quality of radiographic images and quality assurance

Introduction

The factors that can affect the quality of radiographic images depend on:

The effects of poor radiographic technique are the same whatever type of image receptor is used. These technique errors have already been covered in detail in relation to the three main projections used in dentistry, namely: periapicals (Ch. 9), bitewings (Ch. 10) and panoramic radiographs (Ch. 15).

The creation of the visual digital image was described in Chapter 7, together with how computer software can be used to alter and manipulate the image with regards to contrast, brightness (degree of blackening), magnification, inversion, enhancement and pseudocolourization. Creation of the black/white/grey image on film using chemical processing was also described in Chapter 7. These various images can however be affected by many other factors. This chapter therefore is designed for revision, bringing together and summarizing from earlier chapters all these various factors. It also includes a quick reference section as an aid to fault-finding of film-captured images. Various image faults are illustrated together with their possible causes. This is followed by a section on quality assurance (QA) and suggested quality control measures.

Film-based image quality

As mentioned in Chapter 1, image quality and the amount of detail shown on a radiographic film depends on several factors including:

Contrast

Radiographic contrast, i.e. the final visual difference between the various black, white and grey shadows, depends on:

Film contrast

This is an inherent property of the film itself (see Ch. 4). It determines how the film will respond to the different exposures it receives after the X-ray beam has passed through the patient. Film contrast depends upon four factors:

Image sharpness and resolution

Sharpness is defined as the ability of the X-ray film to define an edge. The main causes of loss of edge definition include:

Resolution is measured in line pairs per mm.

Practical factors influencing film-based image quality

In practical terms, the various factors that can influence overall image quality can be divided into factors related to:

As a result of all these variables, film faults and alterations in image quality are inevitable. However, since the diagnostic yield from radiography is related directly to the quality of the image, regular checks and monitoring of these variables are essential to achieve and maintain good quality radiographs. It is these checks which form the basis of quality assurance (QA) programmes.

Clinicians using film need to be able to recognize the cause of the various film faults so that appropriate corrective action can be taken.

Typical film faults

Examples of typical film faults are shown below and summarized later in Table 17.1.

Table 17.1

Summary of common film quality problems and their possible causes.

Reason for rejection Possible causes Remedy to each particular fault
General Particular
Film too dark Processing fault (overdevelopment) Developer concentration too high Dilute or change chemicals
    Development time too long Adjust as necessary
    Developer temperature too high Adjust as necessary
  Excessive X-ray exposure Incorrect exposure setting Adjust and repeat examination
    Faulty timer on X-ray set Arrange service and repair of X-ray set
    Thin patient tissues Decrease exposure and repeat
  Fogged film Light leak in darkroom Check and correct
    Faulty safelighting Inspect safelights visually, coin test, and correct any fault detected
    Old film stock Discard film
    Poor film storage Discard film and re-assess storage facilities
    Light leak in cassette Check hinges and catches and repair or replace if required
Film too pale Processing fault (underdevelopment) Overdiluted developer
Inadequate development time
Change chemicals
Adjust as necessary
    Developer temperature too low Adjust as necessary
    Exhausted developer Change chemicals
    Developer contaminated by fixer Change chemicals
  Inadequate X-ray exposure Incorrect exposure setting Adjust and repeat
    Faulty timer on X-ray set Arrange service and repair of X-ray set
    Excessive thickness of patient’s tissues Increase exposure and repeat
Inadequate or low contrast Technique error Film back to front Adjust and repeat
  Processing fault Overdevelopment (plus dark films) Check development and time/temperature relationship
    Underdevelopment (plus pale films) As above
    Developer contaminated by fixer Change chemicals
    Inadequate fixation time (films opaque; milky sheen) Adjust as necessary
    Fixer exhausted (films opaque; milky sheen) Change fixer solution
  Fogged film See above See above
Unsharp image Technique error Patient movement Assess and instruct patient carefully
    Excessive bending of the film packet during exposure Adjust and repeat
    Poor patient positioning (in panoramic radiography) Greater care in positioning and full use of positioning aids
  Cassette error Poor film/screen contact Check cassette and repair or replace if necessary
    Incorrect intensifying screen speed Change screens
  Excessive X-ray exposure Incorrect exposure setting for thin object causing burn-out Decrease exposure setting and repeat
Film marked Handling fault Film packet bent Careful handling
    Careless handling in darkroom As above
  Processing fault Chemical spots Careful chemical handling
    Insufficient chemicals to allow full immersion of film Check chemical tanks and adjust
    Automatic roller marks Clean processor
    Patient biting too hard on the film Instruct patient correctly and repeat
    Dirt on intensifying screens Clean screens regularly
Poor positioning (Chs 9, 10 and 15) Film packet incorrectly positioned Film back to front (plus pale film) Use film holders for intraoral radiography when possible
    Not covering area of interest As above
    Film used twice (plus dark film) Greater care in film handling
  X-ray tubehead incorrectly positioned Too steep an angle producing foreshortening Use beam-aiming devices when possible
    Too shallow an angle producing elongation As above
  Patient incorrectly positioned Patient incorrectly placed (in panoramic unit) Greater care in positioning and full use of positioning aids

image

Reproduced, with modifications, from Dental Update with kind permission of Professor K. Horner and George Warman Publications.

Film too dark (Figs 17.1 and 17.2)

Possible causes

Film marked (Fig. 17.5)

Possible causes

Patient preparation and positioning (radiographic technique) errors (Fig. 17.6)

These errors can happen whatever image receptor is being used and were described in detail and illustrated in Chapters 9, 10 and 15. They are summarized below and can be divided into intraoral and panoramic technique errors.

Intraoral technique errors

These can include:

• Failure to position the image receptor correctly to capture the area of interest

• Failure to position the image receptor correctly causing it to bend (if flexible) creating geometrical distortion

• Failure to orientate the image receptor correctly and using it back-to front

• Failure to align the X-ray tubehead correctly in the horizontal plane causing:

• Failure to align the X-ray tubehead correctly in the vertical plane causing:

• Failure to instruct the patient to remain still during the exposure with subsequent movement resulting in blurring

• Failure to set correct exposure settings (image too dark or too pale – see earlier)

• Careless inadvertent use of the image receptor twice.

Panoramic technique errors

These can include:

• Failure to remove jewellery

• Failure to remove dentures

• Failure to remove orthodontic appliances

• Failure to remove spectacles

• Inappropriate use of a protective lead apron

• Failure to ensure the spine is straight

• Failure to ensure the incisors are biting on the bite-peg (anteroposterior error)

• Failure to use the light beam markers to ensure mid-sagittal plane is vertical and Frankfort plane is horizontal (horizontal and vertical errors)

• Failure to instruct the patient to press the tongue against the roof of the mouth

• Failure to instruct the patient to remain still throughout the exposure cycle

• Failure to set machine height adjustment correctly

• Failure to set correct exposure settings (image too dark or too pale – see earlier)

• Failure to use the cassette/image receptor correctly.

Quality assurance in dental radiology

The World Health Organization (WHO) has defined radiographic quality assurance (QA) programmes as ‘an organized effort by the staff operating a facility to ensure that the diagnostic images produced by the facility are of sufficiently high quality so that they consistently provide adequate diagnostic information at the lowest possible cost and with the least possible exposure of the patient to radiation’.

Quality control measures are therefore as essential in a general dental practice facility as they are in a specialized radiography department. This importance of quality is acknowledged in the UK in the Ionising Radiations Regulations 1999 which make quality assurance in dental radiography a mandatory requirement. This chapter is based broadly on the recommendations in the UK Guidance Notes for Dental Practitioners on the Safe Use of X-ray Equipment published in 2001.

Quality assurance programme

A basic principle of quality assurance is that, within the overall QA programme, all necessary procedures should be laid down in writing and in particular:

As stated in the 2001 Guidance Notes and implied by the WHO definition, a well-designed QA programme should be comprehensive but inexpensive to operate and maintain. The standards should be well researched but once laid down would be expected to require only infrequent verification or modification. The procedures should amount to little more than ‘written down common sense’. The aims of these programmes, whether using film-based or digital radiography, can be summarized as follows:

Quality control procedures for film-based radiography

The essential quality control procedures relate to:

Image quality and film reject analysis

Image quality assessment is an important test of the entire QA programme. Hence the need for clinicians to be aware of all the various factors, outlined earlier, that affect image quality and to monitor it on a regular basis. This assessment should include:

• A day-to-day comparison of the quality of every radiograph to a high standard reference film positioned permanently on the viewing screen and an investigation of any significant deterioration in quality.

• A formal analysis of film quality, either retrospective or prospective, approximately every six months. The 2001 Guidance Notes recommended the simple three-point subjective rating scale shown in Table 17.2, and shown previously in Chapters 9, 10 and 15, be used for film-based intraoral and extraoral radiography.

Table 17.2

Subjective quality rating criteria for film-captured images published in 2001 Guidance Notes for Dental Practitioners on the Safe Use of X-ray Equipment

Rating Quality Basis
1 Excellent No errors of patient preparation, exposure, positioning, processing or film handling
2 Diagnostically acceptable Some errors of patient preparation, exposure, positioning, processing or film handling, but which do not detract from the diagnostic utility of the radiograph
3 Unacceptable Errors of patient preparation, exposure, positioning, processing or film handling, which render the radiograph diagnostically unacceptable

• Based on these quality ratings, performance targets can be set. Suitable targets recommended in the Guidance Notes are shown in Table 17.3 with the advice that practices should aim to achieve these targets within three years of implementing the QA programme. The ‘interim targets’ should be regarded as the minimum achievable standard in the shorter term.

Table 17.3

Minimum and interim targets for radiographic quality from the 2001 Guidance Notes*

Rating Target Interim target
1 Not less than 70% Not less than 50%
2 Not greater than 20% Not greater than 40%
3 Not greater than 10% Not greater than 10%

*Percentage of radiographs taken.

• Analysis of all unacceptable films given a rating of 3, sometimes referred to as film reject analysis (see below).

Film reject analysis

This is a simple method of identifying all film faults and sources of error and amounts to a register of reject radiographs. To do this, it is necessary to collect all rejected (grade 3) radiographs and record:

Regular review of film reject analysis records is an invaluable aid for identifying a range of problems, including a need for equipment maintenance, additional staff training as well as processing faults that could otherwise cause unnecessary radiation exposure of patients and staff.

Patient dose and X-ray equipment

One of the aims of quality assurance stated earlier is to ensure that radiation doses are kept as low as reasonably practicable. It is therefore necessary to measure patient doses on a regular basis and, if available, compare them against national diagnostic reference levels (DRLs). The latest DRLs published in the UK by the Health Protection Agency (HPA) in 2012 are 1.7 mGy for an adult lower molar periapical and 93 mGy cm2 for an adult panoramic examination. To try to ensure compliance, typical equipment QA measures include:

• An initial critical examination and report – carried out by the installer

• An acceptance test – carried out by a radiation protection adviser/medical physicist before equipment is brought into clinical use, which should include measurement of patient dose

• A re-examination report following any relocation, repair or modification of equipment that may have radiation protection implications

• Regular checks of important features that could affect radiation protection including:

• Checks on panoramic equipment regarding reproducibility, uniformity, beam alignment and synchronization of the exposure with tube motion. For example, the following simple test could be carried out in dental practice, based broadly on the IPEM Report 91(2005)

1. On installation of the equipment a baseline image is created by placing a 1 mm thick copper strip over the X-ray port (to filter the beam), and exposing a cassette containing a film using a standard adult panoramic exposure

2. The test is repeated every 1–3 months and the subsequent images compared to the baseline image and assessed for reproducibility, uniformity beam alignment and synchronization:

• Reproducibility and uniformity – the image should be of similar density to the baseline image and there should be no areas of non-uniformity. There will always be a vertical dark central band present on a panoramic image, due to higher exposure factors being used at this point in the panoramic cycle for extra penetration of the cervical spine. Any other vertical banding may indicate a fault in the exposure or the rotation system, as shown in Fig. 17.8.

• Beam alignment and synchronization – the radiation field area should lie completely within the edges of the image receptor.

• Written records and an equipment log should be maintained and include:

• An up-to-date inventory of each item of X-ray equipment should be maintained, and available, at each practice and contains:

• Compliance with any national medical physics recommendations, for example in the UK the Recommended Standards for the Routine Performance Testing of Diagnostic X-ray Imaging Systems, Report 91 of the Institute of Physics and Engineering in Medicine (IPEM), published in 2005.

Darkroom, image receptors and processing

Darkroom

The QA programme should include instructions on all the regular checks that should be made, and how frequently, with all results recorded in a log. Important areas include:

• General cleanliness (daily), but particularly of work surfaces and film hangers (if used)

• Light-tightness (yearly), by standing in the darkroom in total darkness with the door closed and safelights switched off and visually inspecting for light leakage

• Safelights (yearly), to ensure that these do not cause fogging of films. Checks are required on:

– Type of filter – this should be compatible with the colour sensitivity of film used, i.e. blue, green or ultraviolet (see Ch. 6)

– Condition of filters – scratched filters should be replaced

– Wattage of the bulb – ideally it should be no more than 25W

– Their distance from the work surface – ideally they should be at least 1.2 m (4 ft) away

– Overall safety (i.e. their fogging effect on film) – the simple quality control measure for doing this is known as the coin test:

An example of the coin test is shown in Fig. 17.9. Fogging (blackening) of the film owing to the safelight will then be obvious when compared to the clear area protected by the coin. The part of the film adjacent to the first coin will have been exposed to the safelight for the longest time and will be the darkest. In practice, the normal film-handling time under the safelight can be measured and the effect of safelight fogging established.

Note. The coin test can also be used to assess the amount of light transmission through the safety glass of automatic processors by performing the test within the processor under the safety glass under normal daylight loading conditions.

Image receptors

The QA programme requires written information, usually obtained from the suppliers, on film speed, expiry date and storage conditions as well as details regarding the maintenance and cleaning instructions of cassettes and intensifying screens. Typical requirements could include:

Cassettes

These require:

• Regular cleaning of intensifying screens with a proprietary cleaner

• Regular checks for light-tightness, as follows:

• Regular checks for film/screen contact, as follows:

• A simple method of identification of films taken in similar-looking cassettes, e.g. a Letraset letter on one screen.

Processing

The QA programme should contain written instructions about each of the following:

Chemical solutions

These should be:

• Always made up to the manufacturers’ instructions taking special precautions to avoid even trace amounts of contamination of the developer by the fixer, e.g. always fill the fixer tank first so that any splashes into the developer tank can be washed away before pouring in the developer

• Always at the correct temperature

• Changed or replenished regularly – ideally every 2 weeks – and records should be kept to control and validate these changes

• Monitored for deterioration. This can be done easily using radiographs of a step-wedge phantom:

1. Make a simple step-wedge phantom using the lead foil from inside intraoral film packets, as shown in Fig. 17.11).

2. Radiograph the step-wedge using known exposure factors

3. Process the film in fresh solutions to produce a standard reference film

4. Repeat, using the same exposure factors, every day as the solutions become exhausted

5. Compare each day’s film with the standard reference film to determine objectively any decrease in blackening of the processed film, which would indicate deterioration of the developer (see Fig. 17.12)

6. Record the results.

Working procedures

These include:

• Local rules – required in the UK under the Ionising Radiations Regulations 1999. These rules should contain the procedural and operational elements that are essential to the safe use of X-ray equipment, including guidance on exposure times, and as such should contain much of what is relevant to the maintenance of good standards in QA.

• Employers’ written procedures – required in the UK under the Ionising Radiation (Medical Exposure) Regulations 2000.

• Operational procedures or systems of work – these include written procedures that provide for all actions that indirectly affect radiation safety and diagnostic quality, e.g. instructions for the correct preparation and subsequent use of processing chemicals (as explained earlier).

• Procedures log – the QA programme should include the maintenance of a procedures log to record the existence of appropriate Local Rules and Employers’ Written Procedures, together with a record of each occasion on which they are reviewed or modified (ideally every 12 months).

Digital image quality

As with film-based image quality described earlier, digital image quality and the amount of detail shown on a digital radiographic image depends on several factors, including:

• Subject contrast – the black/white and grey difference in the visual caused by different degrees of attenuation as the X-ray beam is transmitted through different parts of the patient’s tissues and dependent upon:

• Image geometry – the geometric accuracy of any image depends upon the position of the X-ray beam, object and image receptor satisfying certain basic geometrical requirements:

• Characteristics of the X-ray beam – the beam should be:

• Type of digital image receptor – solid-state or phosphor plate and their resolution and ability to define image sharpness (see Ch. 4)

• Quality of viewing monitor (see Ch. 19)

• Image enhancement software (see Ch. 5).

Practical factors influencing digital image quality

In practical terms, the various factors that can influence overall digital image quality can be divided into factors related to:

As a result of all these variables, digital image faults and alterations in digital image quality are inevitable and not all these faults can be corrected by manipulating the image using image enhancement software, as described in Chapter 5. QA programmes are still required.

Clinicians using digital imaging need to be able to recognize the cause of the various image faults so that appropriate corrective action can be taken.

Typical digital image faults

Examples of some typical digital image faults, other than those as a result of poor radiographic technique described in Chapters 9, 10 and 15, are shown below.

Solid-state detectors

Faults include:

(See Figs 17.1317.15.)

Photostimulable phosphor plates

Faults include:

See Figs 17.1617.19.

image
Fig.17.16 Example of a bitewing radiograph taken with a dirty phosphor plate (see also Fig. 17.22C). The debris on the plate results in an opaque artefact (arrowed).

Quality control procedures for digital radiography

The overall quality control procedures for digital radiography are similar, and in some instances identical, to those required for film-based radiography. They relate to:

Those QA procedures specifically relevant to digital imaging, including digital image quality assessment and digital equipment, are described below.

Digital image quality assessment and image reject analysis

This assessment should include:

• Investigation of any significant deterioration in quality and instigation of appropriate corrective action

• Recording all investigations together with the identified cause of deterioration and the action taken

• Regular annotation (approx. every 3 months) of the image quality record to indicate that the day-to-day checks have been carried out and, where appropriate, that no significant deterioration in image quality has been observed

• Subjective assessment of the quality of each radiograph. The NRPB/DoH’s 2001 guidelines recommended a simple three-point scale for film that can be used but the basis of the decision needs to be amended (Table 17.4).

Table 17.4

Suggested subjective quality rating criteria for digitally captured images

Rating Quality Basis
1 Excellent No errors of patient preparation, positioning or digital receptor handling
2 Diagnostically acceptable Some errors in patient preparation, positioning or digital receptor handling but which do not detract from the diagnostic utility of the image
3 Unacceptable Errors of patient preparation, positioning, digital receptor handling or exposure (which cannot be corrected by computer software) which render the image diagnostically unacceptable

All images should be assessed in this way and the results recorded so that the overall quality of radiography can be evaluated and measured against the NRPB/DoH targets (see Table 17.3).

Digital equipment

Solid-state sensors

These require:

Monitors

These require

• Regular cleaning

• Regular QA calibration/checks for distortion, grey scale reproduction, limiting resolution (at both high and low contrast) and uniformity. This can be done using specific test patterns designed for this purpose such as the Technical Group 18 QC (TG18-QC) test pattern produced by the American Association of Physicists in Medicine, as shown in Fig. 17.23A or the SMPTE test pattern designed by the Society of Motion Pictures and Television Engineers, as shown in Fig. 17.23B. Alternatively, specifically designed QA calibration tools and software can be used, as shown in Fig. 17.23C.

image
Fig. 17.23 A The TG18-QC monitor test pattern (Kindly provided by the American Association of Physicists in Medicine) and B the SMPTE monitor test pattern (kindly provided by SMPTE www.smpte.org). C The specially designed EIZO QA calibration tools – RadiCSTM RX1 and RadiCSTM UX1 – for use with appropriate software.